Forging Production Line Solutions

1. Have the experience and ability to develop and construct large-scale rolling furnace sheet hot forming stamping lines, box furnace sheet hot forming stamping lines, and production lines. We can develop and customize high-temperature thermoforming stamping production lines, hot stamping loading and unloading manipulators, and single-machine multi-station stamping line robots according to customer needs.

2. The hot stamping loading and unloading robot and production line are composed of a stamping machine loading manipulator, a stamping machine unloading manipulator, a heating furnace loading manipulator, a heating furnace unloading manipulator, an alignment platform, a control system, etc. The manipulator adopts two-speed and four-speed telescopic manipulator arms and operates at a fast speed. The hot stamping robot completes a series of functions of steel plates from depalletizing to unloading, press feeding, stamping machine loading, and stamping machine unloading. In response to the requirements of large load and rapid operation of the robot within a large stroke range, Zhongtuo Robot has developed a box-type furnace-enhanced hot stamping production line.

3. Each axis operates independently, there is no multi-axis cumulative error, the operation speed is fast, the service life is long, the repeat positioning accuracy is high, the clamping positioning is more accurate than the multi-joint robot, and it is more cost-effective than the six-joint robot, making it more suitable for large and small factories. Automated supporting processing.

4. Can be easily matched with various detection sensors (in-line clamp head, clamp head side-mounted sensor, side cover sensor, contact rod sensor).

1. Automobile manufacturing industry: Forging production lines can be used for the manufacture of auto parts, such as engine crankshafts, pistons, transmission shafts, etc.

2. Aerospace industry: Forging production lines can be used in the manufacturing of aerospace parts, such as aircraft engine blades, aerospace engine casings, etc.

3. Railway transportation industry: Forging production lines can be used for the manufacture of railway transportation parts, such as railway wheels, bearings, etc.

4. Energy equipment manufacturing industry: Forging production lines can be used in the manufacturing of energy equipment parts, such as gas turbine blades, nuclear power equipment parts, etc.

5. Construction engineering field: The forging production line can be used to manufacture structural parts in construction projects, such as large steel structural parts, bridge supports, etc.

6. Heavy machinery manufacturing industry: Forging production lines are suitable for the manufacture of heavy machinery parts, such as excavator buckets, road roller drums, etc.

1. The fuselage is welded with Q355B high-quality carbon steel, which has higher strength.

2. When welding the fuselage, the weld thickness should not be less than 75% of the plate thickness, and high-temperature annealing after welding should eliminate stress.

3. The safety factor of the main structural parts of the fuselage is more than 5 times.

4. The guide contact surface of the slider is made of copper-based composite material, which has good wear resistance.

5. Hydraulic pipelines mainly use high-pressure seamless joints and the pipe ends are connected through professional extrusion.

6. The piston head of the hydraulic cylinder is post-processed with surfacing copper material to increase the service life of the hydraulic cylinder.

7. Use well-known high-quality high-pressure plunger pumps, servo vane pumps, and internal gear pumps to improve the stability of the system's oil supply.

8. It adopts a high-quality cartridge valve and combined oil circuit with pilot valve parts of well-known brands at home and abroad, which has strong stability and is not easy to be damaged.

9. It adopts imported PLC and touchscreen programming control and is equipped with the Zhengxi cloud platform data management system.